PFS Projects

Huntly E3P Condenser

Condenser supply, manufacture and install. Comprised of 8 modules - Side A and B tube modules, A and B inlet/outlet water boxes, A and B return water boxes, steam inlet trunk and water outlet sump.
Total weight empty is 200,000kg plus and incorporated over 11,000 tubes. PFS worked 24 hours a day to meet the original delivery, and was ahead of schedule.

  • Total weight (empty): 200,000kg plus
  • Manufactured to AS1210 - class 2A tube side and class 3 shell side
  • Tubes - 11884# - 316L - diameter 25.4 OD x 0.6mm wall thickness
  • Tubes expanded in tube plate, ends cut back and faced, welded with orbital tig welders
  • Tube plate - 4# - 316L stainless steel bonded to carbon steel backing plate
  • Sag plates - 44# out of 16 and 25mm plate
  • PFS worked 24 hours a day to meet original delivery of 20 December 2005
  • PFS worked with Downers to skate condenser into position. Fit on spring supports and weld two modules together
  • Welding onto steam turnbine
  • Flood test and shop and site NDT all very successful

Customer: Genesis Energy
Location: Huntly
Industry: Condensers
Huntly E3P Condenser